|
PRODUCT
MERCHANDISING MANUAL - SUPER
HURRICANE ENGINE |
|
|
 |
|
|
|
BACK
INDEX
NEXT |
|
|
|
THE SUPER-HURRICANE ENGINE |
|
|
The Super-Hurricane engine has widened the scope of the entire Willys
utility line. Many customers need the power that only this engine can
supply. Once again, power being the most important engine
characteristic, will be covered first.
POWER
The six-cylinder L-head Super-Hurricane engine is the result of the
latest technical research coupled with a time tested prototype engine
proven under the most difficult operating conditions. Vibration and
friction, the two great enemies of smooth performance and engine wear,
have virtually been eliminated. The new Super -Hurricane will deliver
115 Horsepower with a maximum torque of 190 ft. pounds, from its 226
cubic inch displacement and 6.86-1 compression ratio. Yet the
Super-Hurricane runs on regular gasoline for greater economy. The dual
down-draft carburetor and dual intake manifold insure maximum use of the
fuel available. The result -- top performance to handle the rough jobs,
long life and power to meet the stiffest requirements.
SUPER-HURRICANE ENGINE HIGHLIGHTS
CYLINDER HEAD
The cylinder head of the new Super-Hurricane engine is an iron alloy
casting of the same metallic composition as the engine block. Since it
expands and contracts with the block, the possibility of warping or
cracking from such causes is eliminated.
The Super-Hurricane combustion chamber is designed to provide a high
compression ratio of 6. 86-1. This ratio allows an extremely high power
output along with noticeable gasoline economy.
When this engine is used at altitudes of 5000 feet or more and a good
grade of gasoline is available a special 7.3 to 1 cylinder head is
recommended. This high power output make i t necessary for the
volumetric capacity of the combustion chambers to be absolutely uniform.
An electrosonic device, developed for this purpose, measures every
cylinder head and points out any minute differences. To further assure
identical pressures in each cylinder, cylinder walls are reamed and
honed to a mirror-like finish, demanding surface variations of less than
20 millionths of an inch. Actually, the dimensional tolerances of both
cylinders and pistons are kept to 5 ten-thousandths of an inch. Smooth
vibrationless, frictionless operation is the result.
CYLINDER BLOCK
|
The cylinder block of the new Super-Hurricane is heavier and stronger
in the upper crankcase portion. It has greater webbing strength and
heavier main crankshaft bearing caps. This gives the engine resistance
to sudden strains and periodic shocks.
Cylinder barrels are completely
separated from each other by full length water jackets which surround
the entire cylinder. Uniform cooling of the cylinder barrels for the
full length prevents warping or twisting which might result from uneven
temperatures because of varying thickness of the metal. This is the most
expensive method of casting a cylinder block. However, its advantages in
stability, long life, operating economy and smooth performance more than
justify its use.
|

|
VALVES
Valves are designed and timed to increase volumetric efficiency and
power. The intake valves are silchrome alloy and seat at 30°
angle. New silchrome SRC steel exhaust valve s seat at 45' angle to
facilitate the scavenging of exhaust gases. Positive rotors are used on
the tappet end of the exhaust valves causing them to turn, thus aiding
in the elimination of sticky valves and insuring smooth, perfectly
synchronized valve action.
The Super-Hurricane engine has new mushroom shaped tappets providing
extremely large cam bearing surfaces. This reduces noise and gives
better vertical alignment over many years of operation. The tappets are
individually lubricated under pressure through specially drilled oil
passages which lead directly from the main oil manifold system.
PISTONS
Newly-designed, tin-plated, aluminum alloy, T-slot
pistons are used in the Super-Hurricane engine. A cast-in-steel
thermal expansion control ring forces the piston to attain perfect
roundness through heat alone rather than by the pressure of the
expanding metal on the cylinder walls. This reduces scuffing, scoring
and piston slap to a minimum.
The Super-Hurricane has two compression rings and two
oil control rings which are slotted so excess oil can drain back to the
crankcase. This ring combination reduces piston and cylinder scuffing
and gives better oil control with prolonged engine life and top
performance.
CONNECTING RODS
Connecting rods are forged from special steel, hardened
and carefully balanced over their entire 7-inch length for perfect
weight distribution. The cylinder walls and the piston pin bushings are
lubricated by an oil jet hole in the lower end of the connecting rod.
Oil is squirted under pressure at each revolution when this hole lines
up with the drilled oil passages which lead directly from the main oil
manifold system.
DUAL DOWNDRAFT CARBURETOR
|
The new dual
throat carburetor plus the dual intake manifold system, with an
automatic pre-heater for cold weather warm up, assures each cylinder of
the largest possible charge of perfectly mixed fuel. Each throat of the
dual carburetor supplies vapor to a separate manifold, and each
manifold, in turn, passes the vapor to only three cylinders. The
manifolds are of large diameter, and f r e e from bends or obstructions
of any kind. This cuts down the travel distance for the fuel mixture.
Each cylinder receives an exactly equal charge which makes for smoother
performance.
|

|
The three
-valve oversize fuel pump and large carburetor bowl capacity protects
the Super-Hurricane Engine against vapor lock.
CRANKSHAFT
The crankshaft is forged steel and weighs 77 pounds.
The new counterweight design permits 100% static and dynamic balancing.
A new crankshaft oil seal design has been developed to eliminate oil
leaks from the crankcase to clutch housing.
COOLING SYSTEM
Valve chambers and cylinder heads have ample cooling,
and large radiator capacity (12-quart cooling system) gives a high
margin of safety.
A thermostat, installed in the cylinder head outlet
pipe, controls the flow of the coolant to the radiator at all times. The
curved-tip 18" fan blade assures a cooler, quieter engine.
The cooling system is engineered so that the
operating temperature range is reached quickly and maintained evenly
whatever the conditions of roads, weather or altitude.
LUBRICATION SYSTEM
Oil is drawn from the oil pan through a floating oil
screen by a large submerged pump, gear driven from the camshaft at a
constant pressure of 35 pounds per square inch to the main oil gallery.
From there it passes through the oil filter and under pressure
lubricates all main connecting rod, and cam shaft bearings, as well as
all tappets, timing chain and sprockets.
Cylinder walls, pistons and piston pins are splash
lubricated by being sprayed with oil even at low speeds from spurt holes
on the thrust side of the connecting rod bearings.
This concludes the main features of the Hurricane and
Super-Hurricane engines. However, it would be well to go into more
detailed technical specifications. This, plus detailed information on
the fuel, electrical, cooling and lubricating systems, is included along
with the complete engine specifications in the following pages of this
section.
TWO GREAT ENGINES -- THE 4-CYLINDER HURRICANE AND THE
6-CYLINDER SUPER-HURRICANE -- GIVE YOUR CUSTOMER A CHOICE TO FIT HIS
INDIVIDUAL NEEDS.
|
 |
|
01 Fan |
17
Camshaft |
|
02
Water pump assembly |
18 Rear engine plate |
|
03
Piston Pin |
19
Oil pan drain plug |
|
04
Water outlet fitting |
20
Oil float support |
|
05
Cylinder head |
21
Oil float |
|
06
Piston |
22
Oil pan assembly |
|
07
Oil level indicator assembly |
23 Connecting rod |
|
08
Carburetor assembly |
24
Cranks haft kit |
|
09
Spark Plug assembly with gasket |
25
Crankshaft gear |
|
10
Exhaust Valve |
26 Crankshaft oil seal |
|
11
Exhaust Guide |
27
Engine front plate assembly |
|
12
Exhaust Spring |
28
Pulley |
|
13
Adjusting valve screw |
29
Timing gear assembly cover |
|
14
Block and Bearing |
30
Timing shaft gear |
|
15
Flywheel and dowel bolt kit |
31 Drive fan belt |
|
16
Valve tappet |
|
|
|
|
BACK
INDEX
NEXT |
|
|